The “INTECH” Glycerine Soap Flash Cutting Machine is elegantly designed with a sturdy construction to automatically cut the ends of molded gel bar soaps.
Built using stainless steel for all critical parts, this machine ensures corrosion resistance and complies with CGMP standards.
It features a PLC-based control system for accurate operation, with sensors enhancing automation and precision at every stage.

The design includes a robust Gear Box, Chain & Sprockets Mechanism for motion control and is equipped with safety doors to ensure operator safety.
This user-friendly machine is engineered for high accuracy, hygiene, and smooth operation with minimal maintenance.

This equipment is used for Cutting Handmade Soap Slabs automatically to form rectangular billets. The machine is equipped with a hydraulic power press to ensure precise and efficient cutting operations.

This equipment is used for Stamping of Handmade Soaps manually with the required size of die sets. The machine consists of a stamping press operated by a manual arm, ensuring easy and efficient soap marking.

Glycerine Soap Bar Cutting Machine

This machine is specifically designed and manufactured for the precise cutting of glycerine soap bars into uniform lengths. Built for high performance and reliability, it features integrated chutes for smooth soap conveyance and is equipped with cutting blades and a gearbox motor to ensure accurate, efficient, and user-friendly operation.

⚙️ Technical Specifications

• Speed: Up to 60 soaps per minute
• Applicable Soap Thickness: 20 mm to 50 mm
• Power Consumption: 3 KW
• Machine Dimensions: 800 mm x 800 mm x 1200 mm

✅ Key Features

• Precision cutting with durable stainless steel blades
• Integrated chute system for smooth material handling
• Compact design ideal for small to medium-scale production
• Gearbox-driven motor for consistent performance and ease of use
• Low power consumption with high cutting efficiency

🏭 Applications

• Soap manufacturing units
• Cosmetic and personal care product plants
• Artisanal and handmade soap production lines

Belt Conveyors by Intech Automation

We design and manufacture Belt Conveyors as per customized requirements for diverse industrial applications. A belt conveyor is a reliable and cost-effective mechanical handling solution that uses a continuous belt loop to transport materials between different points. Its versatility makes it suitable for a wide range of industries.

🔧 Key Components of a Belt Conveyor

• Conveyor Belt: The moving surface made from materials like rubber, PVC, PU, fabric, or steel.
• Drive Pulley: Powered component that drives the belt movement.
• Idler Pulleys: Support and guide the return path of the belt.
• Motor & Gearbox: Delivers the mechanical power needed to drive the system.
• Frame: Structural support, typically made of steel or aluminum.
• Rollers: Reduce friction and support belt movement.
• Tensioning System: Ensures optimal belt tension to prevent slippage.
• Loading/Unloading Sections: Inlet chutes and discharge points for efficient material handling.

⚙️ Types of Belt Conveyors

• Flat Belt Conveyor: Common for boxes, parts, and general material handling.
• Cleated Belt Conveyor: Fitted with vertical cleats to prevent backslide, ideal for inclines.
• Inclined/Declined Belt Conveyor: Moves products between vertical levels.
• Trough Belt Conveyor: U-shaped belt used for bulk materials like grains or sand.
• Curved Belt Conveyor: Enables directional changes around corners.
• Portable/Mobile Conveyor: Flexible and movable for field or warehouse use.

🏭 Applications

• Manufacturing (assembly lines, parts transfer)
• Mining & Quarrying (ore, coal, aggregates)
• Food Processing (sanitary belts for hygiene)
• Packaging (handling cartons, pouches)
• Warehousing & Logistics (sorting, scanning, loading)

✅ Advantages

• Economical and easy to implement
• Effective for long-distance transport
• Supports a wide range of products and materials
• Customizable in speed, length, width, and materials
• Low maintenance and user-friendly

📐 Typical Design Specifications

• Belt Width: 300 mm – 2000 mm
• Length: Up to 100 meters or more
• Speed: 0.1 – 2.5 m/s (adjustable)
• Load Capacity: Ranges from a few kilograms to several tons/hour
• Belt Material: PVC, PU, Rubber, Fabric, Steel Cord
• Structure: Mild Steel (MS), SS304/316, or Aluminum

Elevator and Inclined Conveyors by Intech Automation

We design and manufacture Elevator and Inclined Conveyors tailored to customer-specific industrial applications. These systems are essential for vertical or inclined material movement, especially in space-constrained environments, and are ideal for lifting materials to different floor levels, bins, hoppers, or processing stations.

🔧 Types of Elevator Conveyors

• 🪣 Bucket Elevator: For bulk materials like grains, powders, cement, or fertilizer. Buckets are attached to belts or chains, scoop material at the base, lift vertically, and discharge at the top.
• ♻️ Z-Type / C-Type Conveyor: Common in food and packaging industries. Uses cleated or modular plastic belts. Suitable for lifting items like snacks, granules, and pouches.
• 📦 Vertical Reciprocating Conveyor (VRC): Moves goods between floors, functioning like a material elevator. Can be hydraulic or chain-driven.
• ↗️ Inclined Belt Elevator Conveyor: Uses cleated belts to transport boxes, cartons, or bulk items up an incline efficiently.

🧱 Core Components

• Frame Structure: Typically constructed from durable steel or aluminum.
• Belt or Chain: Equipped with buckets, cleats, or carriers depending on the application.
• Motor & Drive Unit: Powers the lifting mechanism.
• Inlet/Feeding Section: Entry point for materials.
• Discharge Section: Point where materials are released at the top.
• Safety Features: Includes emergency stop switches, guards, and overload protection systems.

✅ Advantages

• Efficient vertical or inclined material handling
• Space-saving compact designs
• Suitable for continuous or batch operations
• Handles materials ranging from delicate to abrasive
• Customizable discharge heights and layouts

🏭 Common Applications

• Food industry (nuts, grains, snacks)
• Agriculture (seeds, fertilizer)
• Pharmaceutical and healthcare sectors
• Manufacturing (components, scrap)
• Construction (sand, cement)

📐 Technical Specifications

Fully customized as per customer’s application needs, considering product type, height, speed, and environmental factors.

Modular Belt Conveyors by Intech Automation

At Intech, we design and manufacture Modular Belt Conveyors tailored to suit your specific industrial requirements. These conveyors are widely used in food processing, packaging, pharmaceuticals, automotive, and general manufacturing due to their strength, flexibility, and ease of maintenance.

🧩 Key Features of Modular Belt Conveyors

🔄 Types of Modular Belt Conveyors

• Curved Conveyors
• Straight Conveyors
• Inclined Conveyors
• Transfer Conveyors
• Spiral Conveyors

Industrial Pipeline Installation by Intech Automation

At Intech, we specialize in the design, manufacturing, and installation of pipelines for various industrial applications. Our pipeline systems ensure safe, efficient, and reliable transport of fluids—including liquids, gases, and slurries—across manufacturing units, chemical plants, oil and gas facilities, and more.

🔍 Overview

A pipeline is an essential infrastructure component used to transfer fluids from one location to another. Pipelines are integral in industries like oil & gas, water supply, sewage treatment, chemical processing, and HVAC systems.

🛠️ Types of Pipelines

By Material

• Steel: High strength and durability; ideal for oil, gas, and high-pressure systems.
• PVC / uPVC: Lightweight and corrosion-resistant; commonly used in water supply systems.
• HDPE (High-Density Polyethylene): Flexible, chemical-resistant; used for water, gas, and sewage lines.
• Copper: Used in plumbing and refrigerant transport.
• Concrete: Used for large-scale underground sewage and drainage systems.

By Pressure Level

• Low-Pressure Pipelines: Gravity-fed systems like sewage and drainage.
• Medium-Pressure Pipelines: Industrial water and chemical distribution.
• High-Pressure Pipelines: Oil and gas transmission systems.

⚙️ Key Components

• Pipes: Main channels for fluid flow.
• Fittings: Connectors like elbows, tees, reducers, and flanges.
• Valves: Flow control devices—gate, ball, and check valves.
• Supports: Hangers, brackets, or saddles for structural stability.
• Pumps/Compressors: Aid in transporting fluids over long distances or elevations.
• Meters/Sensors: Monitor parameters like flow rate, pressure, and temperature.

✅ Design Considerations

• Material compatibility with transported fluid
• Operating pressure and temperature range
• Corrosion resistance and material durability
• Compliance with safety and environmental regulations
• Ease of maintenance and operational access
• Leak detection systems and emergency shut-off valves

🏭 Common Applications

• Oil refineries and petrochemical plants
• Municipal water and sewage systems
• Irrigation and agricultural networks
• Manufacturing and process plants (chemicals, steam, cooling)
• HVAC systems (chilled water, refrigerants)

Parking Sheds by Intech Automation Machinery

Intech Automation Machinery designs, manufactures, and installs Parking Sheds—protective structures that shield vehicles such as cars, bikes, and commercial vehicles from sun, rain, and dust. Built with materials like metal, polycarbonate, tensile fabric, or FRP sheets, these sheds are suitable for residential, commercial, and industrial use.

🧱 Types of Parking Sheds

1. By Structure Type

• Cantilever Parking Shed: Single-side support; modern look with easy entry and exit.
• Conventional Parking Shed: Four-post structure; cost-effective and widely used.
• Pyramid Type Shed: Architecturally stylish and structurally strong.
• Arch / Dome Style: Elegant design with enhanced wind resistance.

2. By Material

Frame Options:

• Mild Steel (MS) – Economical and sturdy.
• Galvanized Iron (GI) – Enhanced rust resistance.
• Aluminum – Lightweight and rust-proof.
• Stainless Steel – Premium, durable finish.

Roofing Options:

• Polycarbonate Sheets – UV-resistant, transparent, and lightweight.
• Metal Sheets – Durable and robust for long-term use.
• Tensile Fabric – Modern, flexible, and aesthetic.
• FRP Sheets – Ideal for industrial or corrosive environments.

3. By Application

• Residential Car/Bike Parking
• Commercial or Office Parking Areas
• Industrial Vehicle Parking Zones
• Public Parking (Malls, Bus Depots, Railway Stations)

✅ Key Features

• Protection from UV, rain, wind, and dust
• Rust and corrosion resistance
• Quick and easy installation
• Low maintenance design
• Built-in drainage systems (gutters or sloped roofs)
• Custom sizing based on vehicle type

📏 Standard Dimensions (Customizable)

Parking Sheds by Intech Automation Machinery

Intech Automation Machinery designs, manufactures, and installs Parking Sheds—protective structures that shield vehicles such as cars, bikes, and commercial vehicles from sun, rain, and dust. Built with materials like metal, polycarbonate, tensile fabric, or FRP sheets, these sheds are suitable for residential, commercial, and industrial use.

🧱 Types of Parking Sheds

1. By Structure Type

• Cantilever Parking Shed: Single-side support; modern look with easy entry and exit.
• Conventional Parking Shed: Four-post structure; cost-effective and widely used.
• Pyramid Type Shed: Architecturally stylish and structurally strong.
• Arch / Dome Style: Elegant design with enhanced wind resistance.

2. By Material

Frame Options:

• Mild Steel (MS) – Economical and sturdy.
• Galvanized Iron (GI) – Enhanced rust resistance.
• Aluminum – Lightweight and rust-proof.
• Stainless Steel – Premium, durable finish.

Roofing Options:

• Polycarbonate Sheets – UV-resistant, transparent, and lightweight.
• Metal Sheets – Durable and robust for long-term use.
• Tensile Fabric – Modern, flexible, and aesthetic.
• FRP Sheets – Ideal for industrial or corrosive environments.

3. By Application

• Residential Car/Bike Parking
• Commercial or Office Parking Areas
• Industrial Vehicle Parking Zones
• Public Parking (Malls, Bus Depots, Railway Stations)

✅ Key Features

• Protection from UV, rain, wind, and dust
• Rust and corrosion resistance
• Quick and easy installation
• Low maintenance design
• Built-in drainage systems (gutters or sloped roofs)
• Custom sizing based on vehicle type

📏 Standard Dimensions (Customizable)

Industrial Staircase

The Industrial Staircase is purpose-built for demanding environments such as factories, warehouses, production plants, and other industrial facilities. Engineered with a focus on safety, strength, and long-term durability, it ensures secure and efficient access to elevated workspaces.

🔧 Key Features:

• Materials: Made from high-grade galvanized or stainless steel to resist corrosion and support heavy-duty use.
• Safety Features:
  • Anti-slip treads for secure footing
  • Handrails on both sides
  • Safety signage and yellow paint markings for high visibility
• Load Bearing: Designed to meet industrial load-bearing standards.
• Applications:
  • Mezzanine and platform access
  • Machinery and tank maintenance
  • Emergency exits in industrial buildings

Parking Sheds

Intech designs and fabricates Parking Sheds that provide sheltered parking solutions for both two-wheelers and four-wheelers. These sheds are constructed using weather-resistant materials and are tailored for industrial, commercial, and residential premises.

🅿 Available Variants:

• Two-Wheeler Parking Sheds
• Four-Wheeler Parking Sheds

The sheds offer protection against sun, rain, and dust, ensuring vehicles remain in good condition while parked. Custom sizes and designs are available as per client requirements.

Metal Pallets

Pallets are essential tools in warehouses, serving as sturdy platforms for stacking, storing, and transporting materials. They significantly enhance warehouse efficiency by allowing the easy movement of goods using equipment like forklifts and pallet jacks.

Intech offers robust Metal Pallets designed for demanding industrial applications. These rigid platforms provide a reliable base for goods, supporting heavy loads and ensuring safe handling during storage or transport. Their durable design ensures long service life and resistance to environmental stressors, making them ideal for heavy-duty operations.

Key Features:

• Compatible with forklifts and pallet jacks for easy handling
• High load-bearing capacity and durability
• Corrosion-resistant metal construction
• Reusable, long-lasting, and low maintenance
• Suitable for warehouses, manufacturing plants, and logistics hubs

Specifications:

Customizable: Pallets can be designed and manufactured as per specific client requirements regarding size, load capacity, and material finish.

Machine Description:

This equipment is exclusively designed for the Chromate Coating process on Mild Steel (MS) Pipes. Chromate conversion coating is a chemical treatment that forms a protective, corrosion-resistant layer on the surface of metals. It is widely used to enhance corrosion resistance and improve paint adhesion.

About Chromate Conversion Coating:

• Purpose: To protect metals from corrosion and serve as a primer for paints and adhesives.
• Process: Involves immersing the metal in a solution of chromate ions that react with the surface to form a protective layer.

Key Benefits:

• Excellent corrosion resistance, especially for aluminum alloys.
• Improved paint adhesion for durable finishing.
• Maintains electrical conductivity where required.
• Cost-effective solution for metal treatment.

Common Applications:

Aerospace, automotive, construction, and other industries requiring corrosion protection and durable finishes.

Chromate Coating Tank Assembly Includes:

• Main Frame Structure
• Coating Tanks – 3 Nos
• Chemical Spraying Nozzles
• Air Nozzles – 2 Stages
• Chemical Holding Tanks – 2 Nos
• Chemical Spray Pumps – 2 Nos
• Tube Guiding Roller Assemblies – 2 Sets
• Coating Capacity:
  • Rectangular Pipes: 25×150 mm to 25×225 mm
  • Round Pipes: 110 mm dia to 200 mm dia
• Adjustable Height Induction Heater Holding Table
• Coated Tube Cooling Tunnel with 3 HP Air Blower System

Material Handling Equipment:

• MS Pallets – 1 No
• Industrial Staircase – 1 No

Machine Description:

Intech Automation introduces the Automatic Horizontal Indexing Type Cartoning Machine, engineered for efficient packing of various products such as blister packs, alu strips, ampoule/vial trays, eye drop plastic vials, tubes, soaps, and pouches into cartons. The standard configuration is capable of handling reverse tuck-in type cartons.

This high-tech equipment is designed in compliance with GMP standards and integrates advanced mechanical, electrical, electronic, and pneumatic components to meet diverse packaging needs. It ensures high performance, reliability, and excellent efficiency at rated operating speeds.

Technical Specifications:

• Output Capacity: 4800 to 7200 cartons/hour*
• Machine Direction: Left to Right**
• Power Consumption:
  • Main Motor: 2.0 HP / 415 Volts / 50 Hz
  • Vacuum Pump: 1.0 HP / 415 Volts / 50 Hz
• Working Height: 850 to 900 mm
• Machine Dimensions: 3500 mm (L) x 1250 mm (W) x 1200 mm (H)
• Case Dimensions: 3700 mm (L) x 1400 mm (W) x 1400 mm (H)
• Net Weight: 1000 kg
• Gross Weight: 1450 kg

*Output may vary based on product and carton size.
**Customizable per project requirements.

Machine Description:

This equipment is designed to seal various types of pouches or bags, typically made from materials such as plastic, foil, or paper. It is widely used in the packaging operations of industries like food and beverage, pharmaceuticals, FMCG, and cosmetics.

The primary function of the pouch sealing machine is to create an airtight or watertight seal along the opening of a pouch or bag. This seal preserves the product contents and protects them from external factors such as moisture, air, or contamination.

By effectively sealing each pouch, the machine helps to extend the shelf life of products and maintain their freshness and quality throughout distribution and storage.

Machine Description:

This machine is designed to collate and overwrap products using BOPP or HMHDPE film with thicknesses ranging from 25 to 30 microns. It is suitable for packaging applications across a variety of industries including stationery, food, biscuits, chocolates, cigarettes, pharmaceuticals, toys, and soaps.

Technical Specifications:

• Collation Capacity: 2 Layers
• Packing Speed: Up to 20–30 packs/min (depending on carton or soap size)
• Control System: PLC Controlled Panel
• Infeed Conveyor Length: 2 Meters
• Machine Dimensions: 2.5 m x 2 m x 2 m (L x W x H)
• Machine Weight: 1000 kg
• Power Requirement: 3 KW

Machine Description:

This machine is designed for the production of glycerine soap bars. The process involves heating a glycerine solution, which is then poured into a storage tank and conveyed into 100 moulding pipes via a hydraulic suction system.

These oval pipes are equipped with chill water circulation to rapidly solidify the solution, forming 100 soap bars, each 900 mm in length, within a 1-hour process time.

The machine features a chill water tank with SS moulding pipe inserts and hydraulic bar ejection rods. Upon completion of the moulding process, the soap bars are ejected using a hydraulic mechanism operated by flame-proof electrical switches.

Built with sturdy construction, the machine uses materials that conform to international standards. It is designed for high accuracy, easy maintenance, and hygienic operation. The system includes a hydraulic cylinder, power pack, stainless steel moulding pipes, MS-SS chill water tank, and inlet/outlet water connections.

Technical Specifications:

• Moulding Pipe Length: 900 mm
• Number of Moulding Pipes: 100
• Machine Size: 2 m x 2.5 m x 12 ft (H)
• Hydraulic Power Pack Capacity: 10 HP

Machine Description:

This machine is designed to collate and overwrap products using BOPP or HMHDPE film with thicknesses ranging from 25 to 30 microns. It is widely used in the packaging of various products including stationery, food items, biscuits, chocolates, cigarettes, pharmaceuticals, toys, soaps, and more.

Technical Specifications:

• Collation Capacity: 2 Layers
• Packing Speed: Up to 20–30 packs/min (depending on carton/soap size)
• Control Panel: PLC Controlled
• Infeed Conveyor Length: 2 Meters
• Equipment Dimensions: 2.5 m x 2 m x 2 m (L x W x H)
• Machine Weight: 1000 kg
• Power Requirement: 3 KW

Machine Description:

This equipment is an Automatic Soap Bar Cutting Machine used for cutting soap bars automatically as per the required dimensions. The machine is equipped with a rotary multi-blade system operated through a servo drive and PLC.

The motion of the rotary multi-blade is precisely synchronized with the servo drive and the soap bar extrusion speed to ensure accurate and straight cutting.

Technical Description:

The cutting accuracy is maintained within ±1.0 mm. The unit can handle up to 70 cuts per minute based on a maximum soap bar length of 610 mm, and supports an extrusion speed of 42 meters/minute.

The conveyor is independently driven via a servo drive and is fully synchronized with the extrusion speed to ensure smooth transfer of cut bars. Adaptors are provided to match existing extrusion heights. The machine includes an operating panel housing an isolator and switchgear for operating the cutter, displaying interlock signals, and providing HMI-based equipment setup for defining bar length and controlling the cutting cycle using proprietary software.

Machine Specifications:

• Maximum Length of Bar: 670 mm
• Minimum Length of Bar: 300 mm
• Maximum Width of Bar: 50 mm
• Minimum Width of Bar: 20 mm
• Maximum Height of Bar: 60 mm
• Minimum Height of Bar: 35 mm
• Fixed Chopped Bar Length: 200 mm
• Utility Consumption: 5 KW
• Machine Dimensions: L1.2 m x W800 mm x H1.5 m
• Weight of Machine: 200 kg

A Solid Filling Machine is packaging equipment designed to accurately fill solid materials into containers using feeders. It is widely used in industries such as food and beverage, pharmaceuticals, cosmetics, and chemicals.

The machine works by conveying solids from a storage tank and dispensing them precisely into bottles or pouches through funnels. This ensures consistent volume, reduces waste, and enhances production efficiency.

With its sturdy construction and user-friendly design, the machine is ideal for small to medium production batches.

A Liquid Filling Machine is advanced packaging equipment designed to accurately fill liquids into containers using precision filling nozzles. It is widely used in industries such as food and beverage, pharmaceuticals, cosmetics, and chemicals.

The machine operates by drawing liquid from a storage tank and dispensing it precisely into bottles or pouches through the nozzle. This process ensures consistent volume, reduces waste, and enhances production efficiency.

Its sturdy construction and user-friendly interface make it an excellent solution for small to medium production batches.

This machine is designed to tighten dispenser bottle caps onto containers at speeds of up to 60 BPM, depending on product design. It can accommodate cap sizes ranging from 20 mm to 40 mm in diameter.

This machine is designed to tighten screw-threaded caps onto bottles at speeds of up to 60 BPM, depending on product design. It can accommodate cap sizes ranging from 20 mm to 100 mm in diameter and cap heights from 20 mm to 60 mm.

This machine is designed to tighten screw-threaded and ROPP (Roll-On Pilfer Proof) caps onto bottles at speeds of up to 60 BPM, depending on product design. It can accommodate cap sizes ranging from 25 mm to 35 mm in diameter and cap heights from 20 mm to 60 mm.

The machine is suitable for various bottle sizes and offers efficient performance with minimal power consumption.

This machine is designed to tighten screw-threaded caps onto bottles at speeds of up to 60 BPM, depending on product design. It can accommodate cap sizes ranging from 20 mm to 100 mm in diameter and cap heights from 20 mm to 60 mm.

This machine is designed to tighten the caps onto the bottles at the speed of up to 300 BPM depending on product design, and can accommodate cap sizes ranging from 20 dia to 100 dia and cap height of 20mm to 60mm.